CIP system

CIP (Clean-in-Place) SIPlace Cleaning Solution

System Overview

The CIP (Clean-in-Place) system is a highly automated cleaning solution designed to optimize production environments in the food, biotechnology, pharmaceutical, and fine chemical industries. It ensures sterility and contamination-free operation inside equipment and pipelines. By precisely controlling cleaning parameters and processes, the system significantly reduces the risk of cross-contamination, enhances production efficiency, and complies with GMP and FDA regulations.

The system features automated cleaning sequences, standardized operation modes, and intelligent sensing and monitoring mechanisms, ensuring repeatability and consistency in production facilities. It minimizes human intervention during cleaning, reducing the risk of operator error and ensuring compliance with regulatory requirements through traceable cleaning records. The high-performance fluid dynamics design ensures even distribution of cleaning solutions, covering the entire internal surface of the equipment and eliminating dead spots.

Compared to traditional cleaning methods, the CIP system reduces cleaning time, increases production line availability, and enhances overall operational efficiency. Its modular design allows for flexible expansion, adapting to various industries and applications.

System Features

  • Intelligent Control Architecture
    Equipped with PLC and HMI interface, allowing users to configure and adjust cleaning processes for different applications. Cleaning history can be recorded for trend analysis and compliance tracking.
  • Multi-Stage Cleaning Modes
    Includes pre-rinse, acid wash, alkaline wash, disinfection, and final rinse to ensure thorough cleaning. Cleaning sequences can be customized based on equipment and production line requirements.
  • Dynamic Temperature & Flow Rate Adjustment
    Precisely adjusts temperature and flow rate according to equipment needs, enhancing cleaning efficiency while optimizing resource usage.
  • Energy-Saving & Recovery Technology
    Features cleaning solution recycling and recovery mechanisms, reducing the consumption of cleaning agents and water while minimizing wastewater discharge in compliance with environmental regulations.
  • Compliance with International Hygiene Standards
    Constructed from SUS304 / SUS316L sanitary-grade stainless steel, ensuring material compatibility and corrosion resistance while meeting FDA, GMP, and EHEDG standards.
  • Data Visualization & Report Generation
    Supports remote monitoring and data analysis, generating real-time cleaning reports to meet production and validation requirements.
  • Automated Detection & Calibration
    Integrated sensors monitor key parameters and automatically adjust cleaning settings for optimal performance.
  • Maximized Cleaning Efficiency
    Reduces downtime, increases equipment utilization, and lowers operational costs.


Product Specifications Overview

Item

Specifications & Parameters

Number of Cleaning Tanks

Single-Tank (CIP-A) / Dual-Tank (CIP-B) / Triple-Tank (CIP-C) / Four-Tank (CIP-D: Water, Acid, Alkaline, Disinfection)

Heating Mechanism

Electric Heating (CIP-_H) / Steam Heating (CIP-_S)

Control Interface

HMI Touchscreen + PLC

Piping Material

SUS304 / SUS316L Sanitary-Grade Stainless Steel

Valve Type

Automatic Control Valves, Manual Valves (Configurable)

Maximum Operating Temperature

85°C ~ 95°C (CIP-300, CIP-400)

Cleaning Solution Flow Rate

100L/min (CIP-100) ~ 2,000L/min (CIP-2k)

Operating Pressure

2-6 bar (Adjustable)

Cleaning Agent Recovery

Supports cleaning solution recovery & concentration monitoring

Maintenance Requirements

Low-maintenance design, easy to dismantle and clean

Applicable Industries

Food, Biotechnology, Pharmaceuticals, Fine Chemicals

Specifications and pricing may vary based on customer requirements, equipment configuration, and market conditions. Please contact our technical team for the latest information.

Advanced Optional Functions

  • Cleaning Data Recording System
    • Automatically logs and analyzes cleaning process data, ensuring compliance with validation requirements and providing traceability for regulatory standards.
  • Remote Monitoring Integration
    • IoT connectivity enables cloud-based monitoring and system management with real-time alerts, ensuring optimal equipment operation.
  • Custom Cleaning Processes
    • Tailored cleaning programs and technical support to meet specific production line requirements.
  • Automated Chemical Management
    • Integrated cleaning agent concentration sensors and automatic replenishment systems optimize chemical usage, reducing costs and preventing overuse.
  • Integration with Production Management Systems
    • Compatible with MES and SCADA systems, improving production transparency and automation levels.
  • Expandable Modules
    • Supports various pipeline sizes, valve types, and filtration systems to enhance system flexibility and adaptability.

Contact Us

For further information or technical consultation, please contact our experts. We provide tailored solutions to help you enhance production efficiency, optimize equipment management, and ensure compliance with the strictest industry standards.

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