liquid state fermentation,cell culture,solid state fermentation,cellculture,sterile equipment,fermenter,bioreactor,fermentor bioreacter

Plant-Scale Microbial Fermentation Equipment
Plant-Scale Microbial Fermentation Equipment
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  • Product Description
  • Specifications
  • Piping Control Unit
  • Automatic Control System
  • Service and Guarantee
  •  

    ( fermentor, fermenter, cell culture, cellculture, bioreactor, bioreacter, solid state fermentation, liquid state fermentation, sterile equipment )
    MGB-SV1k~20k Automatic Computer-Controlled Culture Equipment
    Automated Sterilization-In-Place
    • Above 70% working volume, no blind spot tank design.
    • Apply to all kinds of batch, fed-batch, continuously-batch, semi-continuous and high-density batch.
    • All the contact surfaces inside the tank by mechanical  MP#400+EP, outside the tank by mechanical MP#300+EP or acid cleaning.
      (Note: EP : Electro Polishing , MP : Manual Polishing)
    • Enhanced High Resistance Torque Bearing Transmission Unit and Transmission Bracket ( SUS304+ Surface EP Processing).
    • Sterilization Type Double Set Mechanical Shaft Seal (Add Shaft Seal Sterile Water Generator can see the liquid level clearly by high transmittance window).
    • All kinds of high-dispersion bubbles efficiency stir blade & impeller (high kLa value design)
    • Stirring Shaft Execute Static Balance Correction.
    • Sterilize Quick Release Rugged Air Pipe (Anti-Clogging Highly Dispersed Air Sparger ),can remove and clean easily.
    • Sanitary Clamp No-Necked Joint Clips Applied to Pressure Sensor of the Tank Top, Diaphragm Type Manometer Port, Prepare Feed Port of the Tank Top and Antifoaming Electrode Port.
    • Quick Release Enhanced Short-Necked Dosing Port, Combustion Implant Bacteria Port, Diaphragm needle injection three intercept form implant bacteria port.
    • Φ25 Standard Convertibly Style Electrode Port ( PH port、DO port、preparation electrode port one of each.)
    • No Plot Material Type Spout Dedicated to Bottom of the Tank, Reusable Sterilize Online No Blind Angle Sanitary Tank Bottom Valve, Sterilize Integrated Sampling Valve.
    • High Sensitivity Speed Sensor (1,000Hz) Use PID Automatic Calculation Feedback Compensated Output to Stepless Speed Change Inverter ( Can Control Rotational Speed at ±1rpm ).
    • Sterilization Online AF Electrode Port ( Height Adjustable, respond to foaming high or low position.) ( High or low level setting, respond to different anti-foaming strategy).
    • All Kinds of Stainless Steel Pressure Meter, Full Bore Blow Off Stainless Steel Safety Value.
    •  Online Reusable Sterilization Type of Acid, Alkali Dosing Tank and Acid, Alkali Endurably Diaphragm Control Valve x 2. Online Reusable Sterilization Type of Antifoam Dosing Tank and Acid, Alkali Endurably Diaphragm Control Valve x1.
    • Online Reusable Sterilization Feeding Tank and Acid, Alkali Endurably Control Valve x1. Can Add Feeding Flow Monitoring System(Optional). Set Function of the Dosing Tank at Random.
    • Add Sterilizable Air Flow Filter Domnick hunter made in England,0.01μm Absolute Filtrate Microorganism.
    • Add Cooling Water Y Type Filter, Steam Filter, Steam Pressure Reducing Valve, Air Duplex Preliminary Filtrate Group and Air Pressure Reducing Valve Group.

     


    Name Unit MGB-SV1k MGB-SV2k MGB-SV3k MGB-SV5k MGB-SV10k MGB-SV20k
    Nominal Volume L 1,000 2,000 3,000 50,000 10,000 20,000
    Total Volume 1,120 2,260 3,220 5,550 11,000 21,000
    Working Volume (about 70%) 750 1,500 2,100 3,500 7,000 14,000
    The Tank Inner Diameter (D) mm 830 1,050 1,200 1,450 1,800 2,200
    The Tank Depth (Including the lower end fitting) mm 2,000 2,550 2,800 3,300 4,250 5,500
    Mixing Blade Diameter mm (D/3) (D/2.5) (D/3) (D/2.5) (D/3) (D/2.5) (D/3) (D/2.5) (D/3) (D/2.5) (D/3) (D/2.5)
    277 332 350 420 400 480 483 580 600 720 733 880
    Speed rpm 40~400 30~300 30~300 30~250 30~250 25~220 25~220 20~180 20~180 20~150 15~150 15~120
    The Blade Tip Speed Max. m/sec 5.8 5.2 5.5 5.5 5.2 5.5 5.6 5.5 5.7 5.7 5.8 5.5
    Unit Volume of  Air Flow(0.3kg/cm²Culture) vvm 2.2 2.0 2.1 1.4 1.1 1.0
    Total Electricity Demand 220v/3φ A 100 150 50 70 100 150 250
    The Amount of Steam Demand(2kg/cm²G 133°C) kg/hr 300 700 1,000 1,500 2,500 4,000
    Demand for the Amount of Air(2kg/cm²G) 1/min 36 48 75 159 333 848
    Cooling Water Demand(2kg/cm²G 20°C) m³/hr 4 7 11 18 30 50
    Continue Caliber Steam A 25 40 50 65 65 80
    Air A 40 50 65 65 80 100
    Water A 25 40 50 65 65 80
    Dosing Equipment   10L dosing tankx3 20L dosing tankx3 30L dosing tankx3 50L dosing tankx3 100L dosing tankx3 200L dosing tankx3
    Feed Equipment (optional)   20L feed tankx1 30L feed tankx1 50L feed tankx1 200L feed tankx1 1kL feed tankx1 3kL feed tankx1
    Dosing Tank Sterilization   Online resterilization
    Fermentor Sterilization   Automatic Sterilized in Place
    Other   Attached control console
    Response to actual demand or project designing and planning
     

     

    ( fermentor, fermenter, cell culture, cellculture, bioreactor, bioreacter, solid state fermentation, liquid state fermentation, sterile equipment )
    Piping Control Unit 
    • Tubular Frame Centralized Piping Control Unit to Unify Operation and Facilitate Removal (Steam and Cooling Water Utility Piping use SUS304TPx10S, Surface EP Processing).
    • All of the Automatic or Manual Valves, Meter Header, Lyophobic Valve, Check Valve, pump, Filter…etc. All wear stainless steel number plate to facilitate comparison of SOP and On-Site Operation.
    • Sterile Air Piping(After Sterile Filter use SUS316L Sanitary Pipe). Reserve Second Gas Mixer(Optional) Connect Port (Support Nitrogen, O, Ammonia and CO2…etc. Mixed add Proportional)
    • Exhaust Piping (SUS316L Sanitary Pipe) and related control valves. Expend Retrofitting Exhaust Analyze Equipment (Optional) to Facilitate RQ Test.
    • Transferring pipe SUS316L Sanitary Quick Release, Surface MP Processing, SIP Cleaning, Reserve CIP Connect Port.
    • Valves for Liquid-Connecting Parts are made of Biotech Dedicated Diaphragm Valve and Sanitary Valves.
    • All the frame use SUS304 Stainless Steel, Surface EP Processing in Control Unit.

     

     

    ( fermentor, fermenter, cell culture, cellculture, bioreactor, bioreacter, solid state fermentation, liquid state fermentation, sterile equipment )
    Automatic Control System 
    • Industrial Grade PLC Main Control Unit, Touch Screen Full Color Human-Machine Interaction, Full Graphic Dynamic Equipment Monitoring Operation Menu, Parameter Setting Menu. Online Monitor and Control Condition Trend Chart Immediately Analysis, Program(30step) Setting, Provide RS232C or RS422 / RS485 Central Monitoring Interface, Bilateral HostOn Control Power Transfer, Support DCS Distributed Control System.
    • Temp. Control:+5.0℃~60.0℃(PID).
      1. Speed Control(CVT, Continuously Variable Transmission)
        1. pH Control:0.00~14.00 pH (PID), Online pH Regulation and Compensate Shift (Touch Screen Human-Machine Interaction).
        2. DO Control:0.0~200.0% (PID), Online DO Regulation and Compensate SPAN2 (Touch Screen Human-Machine Interaction).
      2. DO CASCADE Strategy
        1. Ventilation Manual or Automatic Flow Adjust System. 1 ~ 2vvm
        2. Tank Pressure Control: 0.00~3.00kg/cm2 . (P I TC Control)
    • Antifoam Control: Delay, ON/OFF, ALARM, Feed Strategy, Press Bubble Strategy and Mechanical Destroy Bubble.
    • Fed(Nitrogen、Carbon) Strategy—Programmable, Functional Programming Fed, pH stat, DO stat Fed, On/Off Intermittently and Continuously Flow Control Feeding.

     

     

    ( fermentor, fermenter, cell culture, cellculture, bioreactor, bioreacter, solid state fermentation, liquid state fermentation, sterile equipment )
    Service and Product Assurance (Service and Product Warranty)
    • Integrity Technical Consultation, Education and Training and After-Sales Service, One Year Guarantee, Four Times (Once per Season) Free Examination and Maintenance in Warranty.
    • Plenty Kinds of Manufacturing Documents to Provide Proprietor Validate.